Air Quality Control System
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AIR QUALITY CONTROL SYSTEMS (AQCS)
IMECO has unwavering commitment to protect and improve the Environment. It excels in Air Pollution Control by following an integrated approach towards DESIGN, ENGINEERING, MANUFACTURING AND SUPPORT for the equipment in the most demanding environments.
STRONG PRESENCE IN CORE INDUSTRIES
IMECO has a strong presence in the field of Designs, Supplies, Erection, Upgradation & Commissioning of AQCS Equipment and Spares since four decades, in Core Sector Industries including Power, Steel, Cement, Petroleum, Aluminium, Biomass, Fertilizer, Paper, Nonferrous metals and others.
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Electrostatic Precipitator
IMECO OVERSEAS wide range of Electrostatic Precipitators and system designs offer the best fit for all applications, optimizing emission compliance.
IMECO OVERSEAS offers the following solutions :
- Greenfield Projects on EPC basis
- Upgradation on EPC Basis
- Revamping, Rebuilding of ESP
- Condition Analysis for Improvement
- Manufacture and Supply of Internals, Externals and Electrics & Instrumentations
- Operation & Maintenance Contract (O&M) / Annual Maintenance Contract (AMC)
- Field Tests like CFD/GD/PG tests
State-of-the-Art R&D and Support
Our highly skilled engineers and technicians are dedicated to developing the new generation of Air Pollution Control Equipment designs and improving customer benefits at IMECO’S R&D Execution Centre. The facility provides enhanced support to our customers during configuration, operational phases and project.
In-House Erection/Commissioning Setup
IMECO provides a One-Stop Solution for Erection, Commissioning and Testing for optimal performance of the APC equipment. We combine application knowledge with the latest developments in APC technology.
Bag Filter
Bag filters are one of the most popular, effective and cost efficient ways to clean hot gas streams of particulate matter. This makes it perfect for varied industrial uses, especially for controlling air pollution. Using filtration system control the pollutants in a hot gas air flow has the obvious benefit that it allows a company to match its filtering exactly to the specifications of its applications and business. IMECO provides a One-Stop Solution for Erection, Commissioning and Testing for optimal performance of the APC equipment. We combine application knowledge with the latest developments in APC technology.
We offer:
- Pulse Jet Filter
- Reverse Bag House
- Components & Spares
- Services for Upgradation
Salient features of Bag Filters
Fabric Filters can remove 99.97% or more of dust particulate including ultrafine particles of less than 3 micron diameter and are suitable for a wide range of industrial applications. Fabric Filters are used to collect particulates:
- in Boilers using fossil or other fuels,
- in Iron, Steel and Non-ferrous metallurgical industries;
- in integrated Cement works, Mining and Rock products;
- in Incinerators, Waste-to-Energy plants and
- in many other miscellaneous dust collection applications.
AQCS Services
Our range of technology and high level of expertise allows you to select the ideal emission-solution option for your plant :
- REBUILD – refurbishes equipment back to original condition and capacity.
- UPGRADE – installs modern components to existing APC equipment for improved performance and reliability.
- CONVERT – reuses existing APC equipment housing to adapt a new design.
- REPLACE – builds a new unit alongside and shut down only to reroute ducting.
WE BELIEVE IN–
- Smooth Operation
- Timely Maintenance
- Improvement of the Air Pollution Control Equipment always bearing in mind the Integrated end result to achieve optimum plant efficiency and minimum downtime.
SERVICES OFFERED:
- Preliminary Assessment
- Diagnostics and Inspection
- Optimization during operation
- Optimization during shutdown
- Up gradation of the Equipment
- Spare Parts Supply
- Service Agreement – AMC
- Service Agreement – O&M
Air Pollution Control Equipment & System
IMECO is One Stop Service Solutions Partner for cleaner performance of your Air Pollution Control Equipment. IMECO is committed to understand and anticipate your needs by making technical experts available to deliver engineering excellence and superior support. Our Air Pollution control technology includes a wide range of solutions to reduce particulate matter and gas emissions. We work in close cooperation to deliver tailored solutions designed for your specific equipment and stay till you are satisfied.
Air Pollution Control Equipment & System
SERVICES RENDERED | GAIN | |
---|---|---|
Preliminary Assessment | We assess the present condition of your equipment vis-à-vis design conditions. | A Technical report highlighting areas that require attention so that the problem can be dealt with and fixed in time. |
Diagnostics and Inspection | We inspect your equipment / system and Performance studies, design audits/ validation. Field studies are done for performance enhancement. CFD, GD, PG tests are conducted by Iso-Kinetic Test method . | A detailed report with specific recommendations on maintenance and optimization of your equipment by our experienced technicians that helps in assessing the work to be done for better system performance. |
Optimization during operation | We repair and correct the operational issues of the equipment/parts. | Electro-mechanical repair work as per process conditions are undertaken to reduce outlet emission, optimizing the efficiency and performance parameters of the equipment. |
Optimization during shutdown | We repair, rebuild and recondition all, the problems diagnosed earlier. Separate supervision of shutdown activities are provided to account upstream processes and operations. optimizations. | All upgrades, mechanical rebuilds and repair work, are done with precision and care which optimizes to reach your emission targets rationally and effectively. |
Up gradation of the Equipment | We revamp and upgrade your equipment as per the need of the existing equipment, with respect to prevailing statutory norms. | For achieving optimum plant efficiency and minimum down time you get a detailed recommendation on the up gradation and maintenance of the existing equipment. |
Spare Parts Supply | We provide all spare parts that need replacement as per our technical report as a one-stop solution. | Spare parts are provided by us reduces the procurement time of such parts and the fitment costs and related tests are minimized at your end. We also provide the warranty of such spares to the customer. You get All the Spares Solution under one roof. |
Service Agreement – AMC | We provide maintenance visits which are scheduled in a proper way so as to examine and put to order relevant issues. | An Annual Maintenance Contract is provided which would include regular visits, emergency trouble shooting and repair work, to avoid sudden unforeseen shutdowns. |
Service Agreement | We take up O&M services wherein our team stays at your plant to operate and maintain | Our full-time team stationed at your site takes |
Optimization of processes to preserve the environment
IMECO’s fabric filter are available in standard design as well as highly customised solutions – both options provide the highest particulate removal efficiency at the lowest total cost of ownership. Bag Filter technology is one of the most efficient, reliable and cost effective methods of Dust Laden Gas Stream Filtration. It functions through interception and prevention of particle movement. Factors causing separation include diffusion,pre-coating and gravity. Highlights of our fabric filter technology include IMECO’s sophisticated gas and dust distribution system, perfect bag to- cage match and the convenience of on-line maintenance.
Electrostatic Precipitator
IMECO has unwavering commitment to protect and improve the Environment. It excels in Air Pollution Control by following an integrated approach towards design, engineering, manufacturing and support for the equipment in the most demanding environments .
State of the Art R&D and Support
Our highly skilled engineers and technicians are dedicated to developing the new generation of APC Equipment designs and improving customer benefits at IMECO’S R&D Execution Centre.The facility provides enhanced support to our customers during configuration, operational phases and project.
customised OFFERINGS
- At IMECO, we offer on-demand tailored solutions to meet our customers’ requirements of new-builds, upgrade and retrofit of existing AQCS, including partial or full scope as described below:
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Design & Engineering:
IMECO advanced air pollution control design engineering, from process and equipment design to construction, upgradation, operations, and maintenance. -
Components & Spares supply:
Our AQCS portfolio of products covers a wide range of pollutants with industry-leading technology with a single process or a combination to cover the entire flue gas chain. This gives customers the flexibility to address complex interactions between components and processes. -
Construction & Commissioning Management:
We offer Construction management and Commissioning as well as Advisory Services -
Inspection & maintenance:
We provide these services for all AQCS solutions. Customers receive a wealth of air quality control know-how.